600/1000V SR Insulated Flexibles Control Cables(2-4 Cores & Multicores)

FFX400 1SZ1-R(PH60)(CU/SR/LSZH 600/1000V Class 2)

FFX400 1SZ1-K(PH60)(CU/SR/LSZH 600/1000V Class 5)

APPLICATION

The cables are designed for power supply and signals trasmission, indoor or outdoor even wet environment. They are designed for fixed laying in free air, in pipe or conduit, on masonry and metal structures or suspended in places where in case of fire people are exposed to serious risks for emission of smoke, toxic and corrosive gases and where you want to avoid damage to facilities, equipment, goods. They are primarily intended for feeding of:emergency exits, alarm signals, warning of smoke or gas, escalators.

images/600-1000V SR Insulated Flexibles Control Cables(2-4 Cores & Multicores).jpg images/ SR Insulated Flexibles Control Cables.jpg

STANDARDS

  • Basic design adapted from BS 7629-1

FIRE PERFORMANCE

Circuit Integrity IEC 60331-21; BS 6387 CWZ; DIN VDE 0472-814(FE180); BS 8434-1 (30mins); BS 5839-1 Clause 26 2d; CEI 20-36/2-1; SS229-1; NBN C 30-004 (cat. F3); NF C32-070-2.3(CR1)
Circuit Integrity with mechanical shock EN 50200(PH30/60); CEI 20-36/4-0
Circuit Integrity with mechanical shock & water spray EN 50200 annex E
System circuit integrity DIN 4102-12, E30 depending on lay system
Flame Retardance (Single Vertical Wire Test) EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2;VDE 0482-332-1; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*
Reduced Fire Propagation (Vertically-mounted bundled wires & cable test) EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24; VDE 0482-332-3; NBN C 30-004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2-4
Halogen Free IEC 60754-1; EN 50267-2-1; DIN VDE 0482-267-2-1; CEI 20-37/2-1 ; BS 6425-1*
No Corrosive Gas Emission IEC 60754-2; EN 50267-2-2; DIN VDE 0482-267-2-2; CEI 20-37/2-2 ; BS 6425-2*
Minimum Smoke Emission IEC 61034-1&2; EN 61034-1&2; DIN VDE 0482-1034-1&2; CEI 20-37/3-1&2; EN 50268-1&2*; BS 7622-1&2*
No Toxic gases NES 02-713; NF C 20-454

Note: Asterisk * denotes superseded standard.

VOLTAGE RATING

600/1000 V

CABLE CONSTRUCTION

Conductors Plain annealed copper wire, stranded for section up to 10mm2 according to IEC 60228 class 2 or flexible for section above 10mm2 according to IEC 60228 class 5
Insulation Fire resistant silicone rubber compound type EI2 as per BS 7655-1.1
Cabling The cores are cabled together in concentric layers with suitable non-hygroscopic fillers
Sheath Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.). UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option

COLOUR CODE

Insulation Colour as per BS 7629

Number of cores Core colours or numbering
2 cores+uninsulated circuit protective conductor Brown, Blue or Brown, Brown
3 cores+uninsulated circuit protective conductor Brown, Black, Grey
4 cores+uninsulated circuit protective conductor Brown, Blue, Black, Grey
7, 12 and19 cores+uninsulated drain wire Numbers 1, 2, 3, 4, 5, 6, 7 and upwardsor, for identification by colour, an identicalcolour(excluding brown and black),except for twoadjacent cores in each layer distinctively colouredbrown and black.

Sheath Colour: Orange (other colours upon request)

PHYSICAL AND THERMAL PROPERTIES

Temperature range during operation (fixed state) -30°C – +90°C
Temperature range during installation (mobile state) -20°C – +50°C
Minimum bending radius 6 x Overall Diameter

ELECTRICAL PROPERTIES

Dielectric test 3500 V r.m.s. x 5' (core/core)
Insulation resistance ≥300 MΩ x km (at 20°C)
Short circuit temperature 350°C

CONSTRUCTION PARAMETERS

Cable Code No. of Core X Cross Section Nominal Insulation Thickness Nominal Sheath Thickness Nominal Overall Diameter Approx.Weight
mm2 mm mm mm kg/km
2 Cores
FFX400 1SZ1-R(PH60) 2x1.5 1.0 1.2 9,2 124
FFX400 1SZ1-R(PH60) 2x2.5 1.1 1.3 10,0 155
FFX400 1SZ1-R(PH60) 2x4.0 1.1 1.4 11,2 207
FFX400 1SZ1-R(PH60) 2x6.0 1.1 1.5 13,1 298
FFX400 1SZ1-K(PH60) 2x10 1.1 1.6 15,9 441
FFX400 1SZ1-K(PH60) 2x16 1.1 1.7 17,4 602
3 Cores
FFX400 1SZ1-K(PH60) 3x1.5 1.0 1.2 9,8 148
FFX400 1SZ1-K(PH60) 3x2.5 1.1 1.3 10,6 188
FFX400 1SZ1-K(PH60) 3x4.0 1.1 1.4 12,1 263
FFX400 1SZ1-K(PH60) 3x6.0 1.1 1.5 14,4 372
FFX400 1SZ1-K(PH60) 3x10 1.1 1.6 16,8 541
FFX400 1SZ1-K(PH60) 3x16 1.1 1.7 19,4 777
4 Cores
FFX400 1SZ1-K(PH60) 4x1.5 1.0 1.3 10,6 176
FFX400 1SZ1-K(PH60) 4x2.5 1.1 1.4 11,5 228
FFX400 1SZ1-K(PH60) 4x4.0 1.1 1.5 13,6 332
FFX400 1SZ1-K(PH60) 4x6.0 1.1 1.6 11,5 214
FFX400 1SZ1-K(PH60) 4x10 1.1 1.7 18,5 680
FFX400 1SZ1-K(PH60) 4x16 1.1 1.8 21,2 973
5 Cores
FFX400 1SZ1-K(PH60) 5x2.5 1.1 1.4 12,6 266
FFX400 1SZ1-K(PH60) 5x4.0 1.1 1.5 14,5 399
FFX400 1SZ1-K(PH60) 5x6.0 1.1 1.6 17,6 576
FFX400 1SZ1-K(PH60) 5x10 1.1 1.7 20,5 850
FFX400 1SZ1-K(PH60) 5x16 1.1 1.8 23,3 1202

ELECTRICAL PROPERTIES

Conductor Operating Temperature 90°C
Ambient Temperature 30°C

Current-Carrying Capacities (Amp)

Conductor cross-sectional area Reference Method A (enclosed in conduit in thermally insulating wall etc) Reference Method B (enclosed in conduiton a wall or in trunking etc) Reference Method C (clipped direct) Reference Method E (in free air or on aperforated cable tray, horizontal or vertical etc) Touching
1 two-core cable*, single-phase a.c. or d.c. 1 three-or four corecable*, three-phase a.c. 1 two-core cable*, single-phase a.c. or d.c. 1 three-or four corecable*, three-phase a.c. 1 two-core cable*, single-phase a.c. or d.c. 1 three-or four corecable*, three-phase a.c. 1 two-core cable*, single-phase a.c. or d.c. 1 three-or four corecable*, three-phase a.c.
1 2 3 4 5 6 7 8 9
mm2 A A A A A A A A
1.5 18.5 16.5 22 19.5 24 22 26 23
2.5 25 22 30 26 33 30 36 32
4 33 30 40 35 45 40 49 42
6 42 38 51 44 58 52 63 54
10 57 51 69 60 80 71 86 75
16 76 68 91 80 107 96 115 100

Voltage Drop (Per Amp Per Meter)

Conductor cross-sectional area Two-core cables, d.c. Two-core cable, single-phase a.c. Three-or four core cable, three-phase a.c.
1 2 3 4
mm2 mV/A/m mV/A/m mV/A/m
1.5 31 31 27
2.5 19 19 16
4 12 12 10
6 7.9 7.9 6.8
10 4.7 4.7 4.0
16 2.9 2.9 2.5

 

 

 

 

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